It can be a three tank to eleven tank process.
After pre treatment, water drying tank or water drying oven can be placed in line or off line. Processes are usually designed depending upon the requirement of final finishing process.
Eg. Seven tank process is usually preferred in automobile industry.

Pretreatment process can be made of spray type or dip type.
Depending upon the chemicals used system can be made cold or hot type.
Depending upon the type material handling is defined i.e. using conveyor, monorail & hoist, transporter.

Pretreatment tanks are manufactured in MS or SS 5 mm thk.

Dip type Pretreatment

The solutions offered by us are proposed only after detail study of the final requirement of the product, which enables us to have absolute clarity of the project in the beginning enabling us to deliver the final product within shortest possible time.

We have executed many projects on turnkey basis in record time for various applications in automobile industries, home appliances industries etc.

We request you to go through the enclosed product range and the various products and send us your valuable enquiry in order to give us an opportunity to have yet another satisfied customer to the list of our esteemed customers.

Spray type Pretreatment

Enclosure Material GI or SS304,Piping SS 304. Pressure aviable inside between 1-3 bar depending upon the requirement.

Oven can be used for water drying or paint baking or powder curing.
For water drying normally oven inside temp is set to 110oC.
For paint baking normally oven inside temp set in between 120 to 140oC.
or powder curing normally oven inside temp set in between 180 to 220oC.

Working - Air passes over hot heat exchanger (tube & shell type) & gets heated. Hot air is supplied thro’ duct & flow can be adjusted by adjusting dampers. Dampers are fitted in oven at bottom thro’ out the length sidewise. Hot air already supplied in oven, recalculates thro’ suction duct to heater box. So the time required to heat-up recirculated air is less than heating fresh air.

Type of Fuels used:
LPG / LNG / PNG, HSD, IR, Electricity.

Construction of Baking Oven
CassettesCassettes are constructed out of MS CRCA/GI 1.2mm sheets bolted type. Each cassette has a angle frame on the ends to accommodate and support resin bonded glass wool mattress filled inside it. All the cassettes are assembled to gather by nut & bolts. To make the joints leak proof high temperature sealing compound is inserted in them.
Outer Angle FrameOuter angle frame is a fabricated frame which supports the oven. It is made out of 5mm hr sheets. The outer angle frame makes the outer shell of the oven in which all the cassettes are bolted or screwed.
Inspection Door PanelThis panel is fitted on the sides of the heater box in such a way to have a opening for the cleaner to go in if need be this panel is fitted with a removable maintenance door.
Blower CassetteThis cassette houses the blowers its cone etc. This cassette is ribbed with 3mm stiffeners to sustain the vibrations of the blower.
Burner CassetteThis cassette has a opening for the burner. Over which the burner mounting plate is fixed. This cassette is a bolted type of cassette which can be removed to remove the heat exchanger out of the heater box.
Heat ExchangerType - TUBE & SHELL. It is made out of SS 304 with its passes in SS seamless tubes and seamless ms pipes. Burner is fired in the heat exchanger and it acts as a heat transferring medium to the entire oven.
BlowerIt is fitted on the sides of the oven they are indirect drive with motor mounted on the top. The blowers are belt driven with motors controlled by control panel. Blowers circulate air inside the oven to achieve proper temperature distribution all over.
Delivery DuctAir distribution duct is installed to generate equal heat distribution & velocity in oven (adjustable blinds).

HSD storage tank is placed near to oven to supply diesel at burner point.

Material used - paint, lacquer, oil, varnish, wax etc.

Painting Systems

1. Spray painting system

2. Dip painting system

Spray-painting system

Side draught / Down draught / touchup

Dry back - Metallic Filters + Paint Arrestor Filters

Water wash 
Non dust proof (standard - Top Closed & Front Open)
Dust proof non-pressurized 
Dust proof pressurized

Dip Painting System

Dipping can be carried out by:

1. Conveyor
2. Transporter
3. Hoist
4. Reciprocating Dip tanks

Powder Coating Booth

Why use powder coating?
1. To achieve savings
2. to improve product quality
3. no pollution in atmosphere
4. to improve working condition
5. easy operation

PC booth size can be defined on the bases of job size

Accessories connected to PC booth

Filtration system
Single cyclone or multi cyclone (recovery unit)
Suction blower
Controller unit
Control panel – ON / OFF
Powder coating guns – manual or auto

Gyroshakar – GYRO 202 / 11

  Specifications Gyro 202 Gyro 11
  Height 1200 mm 430 mm
  Depth 625 mm 210 mm
  Width 850 mm 310 mm
  Weight 100 kg. approx. 10 kg. approx.
  Motor 1 HP single phase 0.25 HP single phase
  Capacity 1 liter Tin to 20 liter Drum 1 liter Tin only
  Type Gyroscopic mixing action  

Operation

• Plug in the machine after proper leveling.
• open the door and place the tin / drum in the grooves 
• provided on the bottom rubber pad / adapter.
• press the clamp top handle & move the clamp 
• downward till the top rubber pad touches tin / drum.
• tighten the safety screws provided on both ends of the clamps.
• use lever to further clamp the tin/drum for full tightening rotate the levers from extreme right to extrem left & lock it.
• close the door.
• switch on the machine switch (mcb).
• set the desired mixing time.
• the machine will stop after completing the mixing of materials for the set time.
• open the door.
• release the safety screws, also turn the clamp lever.
• press the clamp top handle and move the clamp upward.
• unload the tin / drum.

1. Conveyors
Overhead - Four Wheel Trolley Type (With Tracks Open Or Closed Type),
I beam 100, 125, 150 Aero rail type, Pitch 300, 400, 500 mm.
Belt - PCM, PVC and other related material.
Ground chain
Slat 
Roller ( Free & Powerised) 
2. Conveyor trolleys & skid
3. Track & trolley
4. Ground trolley
5. Elevators

These systems are used for collecting dust above 5 µ.

Following Dust can be collected using cyclonic system:
1. Buffing 
2. Grinding 
3. Welding 
4. Engraving 

Collection Types are as follows:
1. Cartridge Filter Type
2. Cyclone Type.

The system is used to extract the toxic / acidic fumes consists of scrubber, suction hood of GI/PVC/FRP & blower.

It can be Portable type or Multiple connection type:

These systems can be of Wet type or Dry type.

Wet Type

Sequence in ASU as follows:
Lour - coarse filters 20 - 25µ → Air washer -/ dust washer → Water sparay → Water eliminator → Bag filters 10µ → De-humidifier bank (chiller/heater) → Droplet eliminator → Bag filters 5µ → Blower.

Dry Type

The system consists of three stage filtration, including coarse + 20 micron + 10 micron filters.

These systems are used for leakage testing of vehicles / vehicle cabins.

System consist of Enclosure, Inside and Outside piping, Nozzles, Pump(+ Stand by pump 1 no.) and Tank in civil.

Paint Kitchen Equipments

Spray Painting and Sealant dispensing equipments for Automotive and general Industry with major quantity dispensing & Spraying liquid and semi-solid material.

System consist of Enclosure, Inside and Outside piping, Nossles, Pump(+ Stand by pump 1 no.) and Tank in civil.

Blowers

Range starts from 0.25 HP to 250 HP. 

Types: Centrifugal and Tube Axial